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TETEC TISSUE MANUFACTURING

Personalised Cell Production

With both Injectable MACT (Matrix-Associated Autologous Chondrocyte Transplantation) and MACT, the production of high‑quality chondrocytes is a prerequisite for favourable clinical outcomes. Behind each implant lies a multi-week process of careful culture, testing, and release—requiring trained personnel and sustained oversight at every stage.

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GMP Cleanroom and Isolator

Designed for Sterility

At the TETEC manufacturing site in Reutlingen, Germany, every stage takes place inside a closed isolator system—sealed from the environment, nested within a GMP-certified cleanroom. Materials and tools enter through hydrogen peroxide–sterilized airlocks. Pressure zoning and HEPA-filtered airflow enforce full microbial segregation.

Inside the Isolator

Within our isolator system, cell manufacturing relies on human precision. Explore how controlled handling and environmental discipline protect the integrity of every implant.

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Human Precision, Expert Supervision

Highly trained cell technicians—operating entirely via glove ports—oversee each patient’s cells during a culturing process that lasts approximately 21 days. Tasks like plating, feeding, centrifugation, and sampling are performed manually. Records are kept under strict GMP procedures.

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Physiological Cell Culture Environment

Culture conditions are controlled to approximate joint physiology: exact temperature, humidity, CO₂. At defined checkpoints, qPCR (quantitative Polymerase Chain Reaction), viability assays, and sterility tests are run. If any test fails, the graft is not released for use.

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One Patient, One Implant

Each tissue graft is prepared by specialists for a single patient—reducing the risk of cross-contamination.

Precise and Patient-Specific

Currently, production is carried out manually as individualized biologic reconstruction in Reutlingen, Germany.
Looking ahead, TETEC is developing automated solutions with the goal of supporting scalability while upholding regulatory and quality requirements.

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OUR VISION

The Future Is Scalable

In 2024, TETEC joined Octane Medical Group. As part of this integration, we’re expanding our manufacturing capabilities with the planned introduction of the Octane Cocoon® bioreactor—a fully automated, closed-system platform for cell therapy production. Learn more about our work with Octane and our shared commitment to scalable, high-quality therapies.

Quality Assurance

Our autologous chondrocyte therapies are manufactured under standards for precision, quality, and regulatory compliance. Review the manufacturing controls and supporting data behind the quality and safety of Injectable MACT.

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GMP-Certified Production

Manufactured in cleanrooms under Paul-Ehrlich-Institut (PEI) oversight [1].

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Batch-Specific Testing

Each implant is released with validated sterility, cell vitality, and gene expression analysis.

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Precision Data

Including qPCR (quantitative Polymerase Chain Reaction) confirmation of cartilage-specific markers [1].

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No Antibiotics or Genetic Modification

Cultured without antimicrobials or transgenic engineering [1].

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Phenotype Preservation

Hydrogel biomaterials support redifferentiation and help maintain cartilage-specific morphology [2].

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Proven Materials

Independent studies confirm excellent chondrocyte distribution and matrix behaviour in vitro and in vivo [3].

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Regulatory Oversight

Manufacturing and release are carried out under the EU-ATMP framework with National Competent Authority Paul-Ehrlich-Institut (PEI) oversight.

Learn more about the systems, safeguards, and scientific standards behind every Injectable MACT graft.
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Why TETEC?

GMP-certified cleanroom production
Independent quality and safety testing
Regulatory oversight by Paul-Ehrlich-Institut
Detailed release report for each batch

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Scientific Sources

1. TETEC AG. Fachinformation NOVOCART Inject. Reutlingen (DE): TETEC AG; 2022. Stand der Information: 12/2022. PEI.A.11763.01.1.

2. Niemeyer P, Hanus M, Belickas J, László T, Gudas R, Fiodorovas M, et al. Treatment of large cartilage defects in the knee by hydrogel-based autologous chondrocyte implantation: two-year results of a prospective, multicenter, single-arm phase III trial. Cartilage. 2022;13(1):19476035221085146. doi:10.1177/19476035221085146.

3. Nuernberger S, Cyran N, Albrecht C, et al. Influence of scaffold architecture on chondrocyte distribution and behaviour in matrix-associated chondrocyte transplantation grafts. Biomaterials. 2011;32(4):1032–1040. doi:10.1016/j.biomaterials.2010.08.100.